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Project:
Cozy4
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Listing of Entries
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Categories
Show All Entries
- (261)
C01 Introduction
- (6)
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Why Cozy & Progress
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Project Selection
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Plans - Modifications
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Plans - purchase,...
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Project Purchase
C02 Workshop
- (12)
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shuffling everything
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more work shop prep...
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Build New Office
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New Epoxy hot box
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Purchase add'l tools
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Prepare New Build Site
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Identify New Build Site
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Build New Jig Tables
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Epoxy hot box
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Fabric Cupboard
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shop fixtures
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New FL home
C03 Training
- (4)
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PK training
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Plans Review
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Test layup #2 -...
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Test layup #1 - flat...
C04 Fuse BH's
- (5)
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Front Seatback
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Forward Bulkheads
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Instrument Panel
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Main Gear Bulkheads
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Firewall
C05 Fus Side
- (6)
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Completion of Sides
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Lower Longeron...
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Inside Layup and...
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Contouring Insides
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Side Forms and Prep
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Cutting Jigs and...
C06 Fse Assb
- (5)
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Fuel Valve, Pump and...
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Contouring and...
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Center Keel and...
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Assembly of Sides
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moving through space...
C07 Fuse Ext
- (6)
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Glassing the Sides
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Contouring the Sides
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Glassing the Bottom
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Contouring the Bottom
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Install Antennae
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NACA Scoop
C08 Misc Int
C09 Lnd Gear
- (22)
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Main Gear - building...
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fairings, gear leg...
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brake lines
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change brake lines...
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Spats - wheel pant...
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Pants
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Brake - Matco + Fluid
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Axles, brakes, and...
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Flipping the plane -...
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Final Reinforcements
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Landing gear cover
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Attach Tabs and...
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Preparing Strut
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Main Gear Bulkhead...
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Fabricating Wheel...
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Brakes (Matco)
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Main Gear Cover
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Flipping the Plane 2x
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Axles and wheels
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Attach Tabs and...
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Landing brake
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Master Brake Cylinders
C10 Canard
- (5)
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Elevators - purchased!
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Canard
C11 Elevator
- (2)
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Elevators - Pitch...
C12 Canard 2
- (2)
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Attachment bolts
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Canard installation
C13 Nose+Gea
- (15)
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Nose Lift
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Pitot heat
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Tires
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LIDAR
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Piping the Pitot and...
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Nose Gear refinement
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Closing the Top and...
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Installation of Box...
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Fabricating NG-30s
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Nose Gear
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Installing Worm...
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rudder pedals
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Reinforcing Glass Strut
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Finishing
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Nose Door
C14 Cen Spar
- (2)
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Center Spar -...
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Center Section Spar
C15 Firewall
- (4)
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Firewall pt 2
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Fuel pump,...
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Rudder Cable Brackets
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Firewall Insulation...
C16 Controls
- (4)
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Pitch and Roll Parts
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Pitch and Roll...
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Balance post-paint
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Pivot Mounts
C17 Trim
- (3)
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pitch trim, rolll...
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Strong Pitch Trim...
C18 Canopy
- (18)
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C18.17 Instrument Cover
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C18.23 fresh air vents
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repairs
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Installing Hinges
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Outside of Turtleback
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Engine Mount...
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Installing Upper...
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Installing Upper...
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Installing Turtleback
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Turtleback Construction
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Installing Windows
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Turtleback Form
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canopy frame
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Canopy Hinges
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Texas Canopy
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Canopy, Before Cutting
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New Gas Spring
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Rear canopy latch
C19 Wing+Ail
- (14)
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wing finishing &...
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Attachment, Wing to...
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Controls
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Aileron Mounting
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Top Skin
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Top Spar Cap
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Bottom Skin
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Bottom Spar Cap
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Core Assembly and...
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Cutting Foam Cores
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Setting up the Jigs
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Wing Ribs
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Building the Wing Jigs
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Ailerons
C20 Rudders
- (1)
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Rudders Rigged &...
C21 Strakes
- (19)
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Fuel Level Sensing
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Fuel lines &...
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Fuel lines
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Fuel Pumps
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Fuel Valve,...
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Fuel system
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Fabrication of Parts
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Sealing Fuel Tanks
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Leading Edge and...
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Pressure Check
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Top Skin
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Bottom Outside Skin...
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End Rib and Outlet...
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Top Skin Cores
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Vent, Screen, and...
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Inside Layups
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Jigging and Assembly...
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Fuel Tanks and...
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Fuel Fittings
C22 Electrical
- (35)
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Schematics
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13. cabin side - part 1
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06. Panel Final (?)
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08 - back up com
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Transponder + ELT...
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CO detector
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14. Firewall - cabin...
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00. 12v, dual...
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95. Manuals
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97. Expansion bus
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05 switches
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03 Panel - drafts...
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96. Regulator test rig
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02 panel - patch...
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83. Shore Power
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15. wiring EI
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Cabin Lights
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05 panel - mounting...
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98. Discarded -...
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07 - Avionics Bus
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82. Making cables
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Lights: Nav, Strobe,...
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Cabin Accessories
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cabin heat
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Aux Alt tray
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04 Panel - Labels
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01 Fitting a panel
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02. Out with the bad
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81. Tools & Tricks
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99. Prior builder...
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Securing large wires
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Waiting for components
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Com Antennas
C23 Eng+Cowl
- (21)
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Starter
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Cowling - fasteners
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Cooling
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Cowl #5 - oil door
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Engine mount
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dummy engine for the...
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reference - torque...
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Notes - Cautions -...
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IO-360 sumps &...
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Exhaust
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cowling - Boat Tail...
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Cowl #4
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Cowl #3
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Throttle Cable 2
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Cowl #2
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cowl
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air filter
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Throttle cable
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Baffles - composite...
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Picking an...
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Throttle
C24 Seats+Fair
- (7)
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Panel glare shield
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Arm Rests
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Cover for EZ nose lift
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Seat Belts
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seat cushions
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Map Pockets
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Thigh Supports &...
C25 Paint
- (11)
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going with a rolled...
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Interior paint
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Prime & top coat
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Nobody Will See...
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N number
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sample - inside of...
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Looking towards...
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Dump & Run ,...
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Dump & Run,...
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Sanding overview -...
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parts after epoxy wipe
C99 to sort
- (5)
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Oxygen
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Gap Seals
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stations for CG...
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Wing Intersection Trim
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Fuselage together
D01Engine&Prop
- (1)
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Mounting the prop
E01 Next Steps
- (4)
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fuel capacity and...
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Ballast
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Test cards
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Certification
Z-Tools+Tips
- (11)
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gap tape
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Sewing machine
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Safety
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Shop-made parts -...
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04 Band Saw Fence
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07 Repairing Seals...
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06 Jack stand
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05 Hot wiring foam
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03 Fiberfrax...
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02 Piano hinge lube
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02 Wing Trolley
Inspection
Interior Finish
Trim & A/P
Turtleback
E1- Inspect
Builder Name:
Preston Kavanagh
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Project:
Cozy - Mark IV
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VIEW REPORTS
Total Hours:
4433.6
Total Flight Time:
Total Expense:
$33393.25
Start/Last Date:
Sep 01, 2003 - No Finish Date
Engine:
IO-360-A3B6D
Propeller:
Hertzler Silver Bullet 66 x 78
Panel:
Garmin G3X + ipad
Friendly URL:
https://eaabuilderslog.org?s=Cozy4
Home or Last Project Picture
Nov 11, 2007
canopy frame
- (38 hours)
Category: C18 Canopy
Gawd I hate urethane. I know it's supposed to be inert, but I still seem to react to it anyway. Thankfully John did the shaping here. He's got quite an eye for curves.
Maybe that says something...
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